FAXON ION ULTRALIGHT 16" 5.56 AR15 RIFLE
FaxonDescription
AR15 Firearms › ION (Lightweight) › ION Ultralight 16″ 5.56 Rifle
Firearm: ships to a licensed dealer (FFL). Enter your FFL at checkout. Federal, state, and local laws on firearms, barrel length, magazines, and muzzle devices apply; know and follow the laws where you live.
What’s on This Rifle
The parts that decide how an AR-15 shoots are Faxon parts, and each one is sold on its own: every card links to its product page, specs, and reviews.
BARREL
Duty Series 16″ Pencil 5.56 barrel ›
4150 CMV, QPQ Nitride, 1:8 twist, mid-length gas, 1/2x28 muzzle. Every barrel is borescoped, bore and groove air gauged, headspace gauged with GO/NO-GO gauges, and 100% wet magnetic particle inspected before it ships.
UPPER RECEIVER
Faxon Enhanced Forged AR-15 upper ›
7075-T6 forging, Type III hard coat. Trued by Faxon, bore honed, tighter lug tolerance, engraved T-marks, skeletonized shell deflector.
LOWER RECEIVER
7075-T6 forging with an upper-to-lower tensioning screw to take out receiver play, and engraved T-marks.
HANDGUARD
Streamline carbon fiber M-LOK 13″ handguard ›
Carbon fiber and aerospace aluminum, M-LOK on all 8 surfaces, free-floated.
GAS BLOCK
Faxon patented adjustable .625" low-profile gas block ›
Patented: 14 detented settings, and the adjustment moves the gas tube, so the screw never sits in carbon. 4140, black flash nitride, 3 set screws.
GAS TUBE
Mid-length stainless gas tube ›
Faxon’s gas tubes are made from 304 seamless stainless steel tubing.
BOLT CARRIER GROUP
8.5 oz complete, M16 pattern, 9310 bolt, superfinished and nitrided, MPI inspected.
CHARGING HANDLE
Faxon Edition BREEK® Sledgehammer ›
Ambidextrous and gas-blocking, built for rifles that run suppressed.
Controls, Furniture, and What’s in the Box
| Trigger | Faxon Enhanced Match Trigger by Schmid® |
| Safety | Ambidextrous 45/90 safety selector |
| Charging handle | Faxon Edition BREEK® Sledgehammer, ambidextrous, gas-blocking |
| Stock | Mission First Tactical® BATTLELINK Minimalist stock |
| Grip / trigger guard | B5 Systems® P-Grip, B5 Systems® trigger guard |
| Buffer | 3.8 oz carbine buffer and carbine action spring |
| In the box | Magpul® PMAG® 30 Gen M2 MOE (5.56/.223) magazine, 5.56 magazine marker bands, cable lock, chamber flag, owner’s manual |
What ION Ultralight Means
ION is Faxon’s lightweight line: pencil and Gunner barrels, Streamline carbon fiber handguards, the Gunner Lightweight BCG paired with Faxon’s patented adjustable gas block, the Schmid® match trigger, and ambidextrous controls. ION-X Hyperlite models go further with Faxon’s skeletonized X-Tra Lite forged receiver set. See every ION (Lightweight) firearm or compare all four lines.
Why 5.56 in a 16″ AR-15 rifle
5.56 NATO is the AR-15’s native cartridge: it fires 5.56 NATO and .223 Remington, magazines and ammunition are everywhere, and the 1:8 twist stabilizes everything from 55 gr FMJ to 77 gr match bullets. A mid-length gas system on a 16″ barrel keeps the impulse soft and the parts wear low.
Running a Suppressor
The muzzle is threaded 1/2x28, so a direct-thread HUB adapter or any 5.56 muzzle-device mount works.
Why a Lightweight Carrier Gets an Adjustable Gas Block
A lighter carrier needs less gas to cycle, and a suppressor adds back-pressure. Without a way to turn gas down, the bolt runs fast and hard: more recoil, more gas to the face, and more wear. Faxon’s rule runs one way: if a build gets a lightweight carrier, it gets an adjustable gas block. This one has both.
How It’s Built and Inspected
| Barrel | 4150 CMV, button rifled; stress relieved, then profiled true to the bore; salt-bath QPQ nitride inside and out; M4 extension torqued to 150 ft-lb |
| Barrel inspection | Borescoped after reaming, rifling, and chambering; bore and groove air gauged; chamber checked on a CMM program first and last of every run; muzzle threads gauged; headspace gauged; 100% wet MPI |
| Receivers | 7075-T6 forgings, Type III hard coat; barrel threads gauged on every upper, CMM checked every shift |
| Assembly | Assembled, inspected, and packed by Faxon in Greater Cincinnati, Ohio |
| Process control | Full CMM first-article inspection after any machine maintenance, tool change, or part change, and at least every 30 days; material certs checked at receiving; stress relief and nitride certified by lot |
What Makes a Good AR-15, and How This One Stacks Up
Reviewers who rank AR-15s weigh the same things: reliability, accuracy, build quality, and value, which come down to the barrel, the gas system, the bolt carrier group, the trigger, and the receivers. Here’s this one, part by part.
| Barrel | 4150 CMV, button rifled, QPQ nitrided, and 100% inspected. Faxon makes it in-house; most rifle brands buy theirs. |
| Gas system | Mid-length on a 16″ barrel, with a 14-setting patented adjustable block |
| Bolt carrier group | 5.56 Gunner Lightweight BCG: 8.5 oz complete, M16 pattern, 9310 bolt, superfinished and nitrided, MPI inspected |
| Trigger | Faxon Enhanced Match Trigger by Schmid® |
| Handguard | 13″ free-float carbon fiber M-LOK, all 8 surfaces |
| Receivers | Forged 7075-T6, trued, with a tensioning screw |
| Warranty | Faxon Lifetime Guarantee |
Specifications
| Caliber / chamber | 5.56 NATO (fires 5.56 NATO and .223 Rem) |
| Barrel | Duty Series 16″ Pencil, 4150 CMV, QPQ Nitride |
| Twist | 1:8, button rifled |
| Gas system | Mid-length; mid-length 304 stainless tube |
| Gas block | Patented adjustable .625" low-profile gas block, 3 set screws, 14 settings |
| Muzzle | Slim .620″ 3-port muzzle brake, 1/2x28, steel, nitride |
| Handguard | 13″ Streamline carbon fiber, M-LOK on all 8 surfaces, free-float |
| Receivers | Faxon Enhanced Forged AR-15 upper; Faxon forged lower with tensioning screw |
| Finish | Type III hard coat anodized |
| Bolt carrier group | 5.56 Gunner Lightweight BCG |
| Weight | 4.95 lb |
| Made in | Greater Cincinnati, Ohio, USA |
| Warranty | Faxon Lifetime Guarantee |
| MSRP | $1,645 |
Fitment
| Magazines | Standard AR-15 / STANAG 5.56 magazines |
| Bolt | standard 5.56 / M16-pattern bolt (installed) |
| Suppressor | Direct-thread or muzzle-device mount on the 1/2x28 thread |
| Optics | Flat-top Picatinny upper; M-LOK handguard for lights and lasers |
| Transfer | Ships to a licensed dealer (FFL) |
What Reviewers and Owners Say
This configuration is new, so it has few reviews of its own yet. Every major part on it is sold on its own, so here’s what independent reviewers and Faxon customers have said about the barrel, receivers, carrier, handguard, and gas block.
PEW PEW TACTICAL
Review of Faxon’s original ION Ultralight, the rifle this ION line grew from.
“Faxon’s Ions put rounds where you want them, no problem-o.”
PEW PEW TACTICAL
Faxon 16″ Pencil Barrel Review ›
Tested the same Duty Series 16″ Pencil barrel this upper uses: about 1 MOA, 600 rounds with no failures, 5 of 5.
“An awesome barrel for around $165. I’d expect it to compete with barrels $100 more.”
SHOOTING ILLUSTRATED
First Look: Faxon ADJ Gas Block ›
Launch coverage of the adjustable gas block installed on this firearm, the design Faxon has since patented.
“Faxon’s new design stands out with a uniquely positioned gas-adjustment screw.”
“Faxon has the lightest pencil barrel at a great price.”
Greg McComb, 16″ Pencil 5.56 barrel, FaxonFirearms.com
“Even after reading the weight on the page, I was still surprised by the lack of weight while handling it.”
Paul J, 16″ Pencil 5.56 barrel, FaxonFirearms.com
“Pair this BCG with an adjustable gas block and be amazed at the recoil mitigation.”
Justin, 3-Gun shooter, BCG, FaxonFirearms.com
“Best carbon fiber rail I have used.”
Justin Duquaine, 13″ carbon fiber handguard, FaxonFirearms.com
“adjusts smoothly, running lightweight bcg with suppressor”
Keith G., gas block, FaxonFirearms.com
“considering it is factory trued, makes a good investment.”
Tom, upper receiver, FaxonFirearms.com
Average ratings on FaxonFirearms.com, out of 5 stars: 16″ Pencil 5.56 barrel: 5.0; BCG: 5.0; handguard: 4.8; gas block: 5.0; upper receiver: 4.9.
Compare the ION Line
| Model | Caliber | Barrel | Handguard | MSRP |
|---|---|---|---|---|
| ION-X Hyperlite 10.5″ 5.56 AR15 Pistol | 5.56 NATO | 10.5″ Pencil, 1:8 | 10″ carbon fiber | $1,545 |
| ION Ultralight 10.5″ 5.56 AR15 Pistol | 5.56 NATO | 10.5″ Pencil, 1:8 | 10″ carbon fiber | $1,550 |
| ION Ultralight Integral Muzzle Device 16″ 5.56 AR15 Rifle | 5.56 NATO | 16″ Pencil, 1:8 | 13″ carbon fiber | $1,600 |
| ION-X Hyperlite 10.5″ 5.56 AR15 Pistol, Titanium Cerakote® | 5.56 NATO | 10.5″ Pencil, 1:8 | 10″ carbon fiber | $1,625 |
| ION Ultralight 16″ 5.56 AR15 Rifle (this one) | 5.56 NATO | 16″ Pencil, 1:8 | 13″ carbon fiber | $1,645 |
| ION-X Hyperlite 16″ 5.56 AR15 Rifle | 5.56 NATO | 16″ Pencil, 1:8 | 13″ carbon fiber | $1,675 |
| ION-X Hyperlite 16″ 5.56 AR15 Rifle, Titanium Cerakote® | 5.56 NATO | 16″ Pencil, 1:8 | 13″ carbon fiber | $1,725 |
| ION-X Hyperlite 7.5″ 1:5 Twist 300 BLK AR15 Pistol | 300 BLK | 7.5″ Gunner, 1:5 | 7″ carbon fiber | $1,825 |
| ION-X Hyperlite 7.5″ 1:5 Twist 300 BLK PDW, Cobalt Cerakote® | 300 BLK | 7.5″ Gunner, 1:5 | 7″ carbon fiber | $2,285 |
ION Ultralight 16″ 5.56 FAQs
Is the Faxon ION Ultralight 16″ 5.56 AR15 Rifle a good AR-15?
It’s built around the parts that matter most: a Faxon Duty Series 4150 CMV barrel that’s borescoped, air gauged, headspace gauged, and 100% MPI inspected; Faxon forged receivers; the 5.56 Gunner Lightweight BCG; a Schmid® match trigger; and a free-float M-LOK handguard. It’s assembled in Ohio by the company that makes the barrel, and it’s covered by the Faxon Lifetime Guarantee.
What comes in the box?
The complete rifle, Magpul® PMAG® 30 Gen M2 MOE (5.56/.223) magazine, 5.56 magazine marker bands, cable lock, chamber flag, owner’s manual. Optics, sling, and suppressor are not included.
What ammunition and magazines does it use?
5.56 NATO and .223 Remington. Magazines: Standard AR-15 / STANAG 5.56 magazines. Bolt: standard 5.56 / M16-pattern bolt (installed).
Can I put a suppressor on it?
Yes. The muzzle is threaded 1/2x28, so a direct-thread mount or a muzzle-device mount works. Tune the adjustable gas block for the can.
Do I need to adjust the gas block?
Not to start shooting. If you add a suppressor or change to very different ammunition, tune it: with the firearm unloaded and the block cool, start fully open, close one click at a time until the bolt stops locking back on an empty magazine, then open one or two clicks. A 3/32″ hex key or flat screwdriver does it.
What’s the difference between ION and ION-X?
Both are Faxon’s lightweight builds: carbon fiber handguards, the Gunner Lightweight BCG, the patented adjustable gas block, and the Schmid® trigger. ION-X Hyperlite models add Faxon’s skeletonized X-Tra Lite forged receiver set, .96 lb as a set.
Nitride or chrome lining: which is better?
Chrome lining still has its place, mainly sustained automatic fire. For the vast majority of shooters, Faxon’s salt-bath QPQ nitride does what they need and more: it hardens the bore and exterior, resists corrosion, adds virtually nothing to the dimensions (a few ten-thousandths of an inch, about a tenth the width of a human hair), and needs little to no break-in.
How does it ship?
To a licensed dealer (FFL). Enter your dealer’s information at checkout. Federal, state, and local laws apply.
Where is it made, and what is the warranty?
Faxon makes the barrel, receivers, gas block, and muzzle device in Greater Cincinnati, Ohio, and assembles the rifle there. It’s covered by the Faxon Lifetime Guarantee.
MuzzLok®, HARMONIX®, CORESYNC®, and Integral® are trademarks of Faxon Firearms. BREEK®, Schmid®, B5 Systems®, SB Tactical®, Magpul®, PMAG®, Lancer®, Mission First Tactical®, Cerakote®, and Glock® are trademarks of their owners; Faxon is not affiliated with them. “Plan B” is a trademark of Q, LLC; Faxon Firearms is not affiliated with, endorsed by, or sponsored by Q, LLC. Firearm, pistol brace, suppressor, and barrel-length laws vary by state and locality; know and follow the laws where you live.