FAXON ION SERIES 16" INTEGRAL BRAKE PENCIL 5.56 COMPLETE UPPER
FaxonDescription
AR15 Upper Receivers › Complete Uppers › ION Series 16″ 5.56
What’s on This Upper
Every major part is a Faxon part that is also sold on its own; each card links to its product page, specs, and reviews.
BARREL
Integral® Series 16″ Pencil 5.56 barrel ›
4150 CMV, QPQ Nitride, 1:8 twist, mid-length gas, integral brake muzzle. Every barrel is borescoped, bore and groove air gauged, headspace gauged with GO/NO-GO gauges, and 100% wet magnetic particle inspected before it ships.
UPPER RECEIVER
7075-T6 forging, Type III hard coat, forward assist and ejection port cover installed. Trued by Faxon, bore honed, tighter lug tolerance, engraved T-marks, skeletonized shell deflector.
HANDGUARD
Streamline carbon fiber M-LOK 13″ handguard ›
Carbon fiber and aerospace aluminum, M-LOK slots on all 8 surfaces, free-floated.
GAS BLOCK
Faxon patented adjustable .625" low-profile gas block ›
14 detented settings; the adjustment moves the gas tube, so the screw never sits in carbon. 4140, flash nitride, 3 set screws.
GAS TUBE
Mid-Length stainless gas tube ›
Faxon’s gas tubes are made from 304 seamless stainless steel tubing.
MUZZLE DEVICE
Integral 3-port brake
Machined from the barrel blank itself: the barrel measures 16″ overall with no pin and weld and no exposed threads.
BOLT CARRIER GROUP
5.56 Gunner Lightweight BCG, nitride ›
8.5 oz complete, M16 pattern, 9310 bolt, superfinished and nitrided, MPI inspected.
CHARGING HANDLE
Faxon Edition BREEK® Sledgehammer charging handle ›
Ambidextrous and gas-blocking, built for rifles that run suppressed.
Not included: lower receiver, optic.
Barreled, Complete, or Suppressor Ready?
Faxon builds each upper in up to four configurations. A barreled upper has the receiver, barrel, gas system, handguard, and muzzle device installed, with no bolt carrier group or charging handle. A complete upper adds both, so it is ready to pin to a lower. Suppressor ready versions swap in a MuzzLok® Plan B compatible flash hider and, on gas guns, Faxon’s patented adjustable gas block, so a suppressor mounts with one adapter and the gas can be tuned to it. This one is the complete upper.
What a 5.56 Upper Needs
| Fires | 5.56 NATO and .223 Remington |
| Bolt | standard 5.56 / M16-pattern bolt (included) |
| Magazines | Standard AR-15 / STANAG 5.56 magazines |
| Lower | Any mil-spec AR-15 lower receiver |
| Buffer | Standard AR-15 carbine buffer system; tune the adjustable gas block to it |
The 5.56 NATO chamber fires 5.56 NATO and .223 Remington, and the 1:8 twist stabilizes everything from 55 gr FMJ through 77 gr match bullets.
Want to Run a Suppressor Later?
Not on this barrel: the brake is part of the barrel, so there are no exposed muzzle threads. For a suppressor host in the ION line, see the ION Series 16″ suppressor-ready complete upper.
Why a Lightweight Carrier Gets an Adjustable Gas Block
A lighter carrier needs less gas to cycle, and a suppressor adds back-pressure. Without a way to reduce gas, the bolt runs fast and hard: more recoil, more gas to the face, and more wear on the carrier, extension, and buffer. Faxon’s rule runs one way: if a build gets a lightweight carrier, it gets an adjustable gas block. This upper has both, so you tune it once for your ammunition and suppressor and it runs soft.
How It’s Built and Inspected
| Barrel | 4150 CMV barrel, button rifled; Brake machined from the same blank: 16″ overall, no pin and weld; Salt-bath QPQ nitride inside and out; M4 extension torqued to 150 ft-lb |
| Barrel inspection | Borescoped after reaming, rifling, and chambering; bore and groove air gauged; chamber checked on a CMM program first and last of every run; muzzle threads gauged; headspace gauged; 100% wet MPI |
| Upper receiver | 7075-T6 forging, Type III hard coat. Barrel threads gauged on every receiver, CMM checked every shift. Trued by Faxon, bore honed, tighter lug tolerance, engraved T-marks, skeletonized shell deflector. |
| Assembly | Assembled, inspected, and packed by Faxon in Greater Cincinnati, Ohio |
| Process control | Full CMM first-article inspection after any machine maintenance, tool change, or part change, and at least every 30 days; material certs checked at receiving; stress relief and nitride certified by lot |
Finish the Rifle
This upper pins to any mil-spec AR-15 lower. Faxon makes three, all from 7075-T6 forgings with an upper-to-lower tensioning screw to take out receiver play. The lower is the serialized part, so it ships to an FFL; the upper doesn’t.
BUILD YOUR WAY
Forged Lower with Completion Kit ›
Pins, springs, fire control, grip, and a B5 trigger guard. $170
Specifications
| Caliber / chamber | 5.56 NATO (fires 5.56 NATO and .223 Rem) |
| Barrel | Integral® Series 16″ Pencil, 4150 CMV, QPQ Nitride |
| Twist | 1:8, button rifled |
| Gas system | Mid-length; mid-length 304 stainless tube |
| Gas block | Patented adjustable .625" low-profile gas block, 3 set screws, 14 settings |
| Muzzle | Integral 3-port brake, no exposed threads |
| Handguard | 13″ Streamline carbon fiber, M-LOK on all 8 surfaces, free-float |
| Bolt carrier group | 5.56 Gunner Lightweight BCG, nitride |
| Charging handle | Faxon Edition BREEK® Sledgehammer charging handle |
| Upper receiver | Enhanced Forged AR-15 upper, 7075-T6, Type III hard coat, forward assist and port cover |
| Assembled in | Greater Cincinnati, Ohio, USA |
| Warranty | Faxon Lifetime Guarantee |
Fitment
| Lower receiver | Any mil-spec AR-15 lower |
| Magazines | Standard AR-15 / STANAG 5.56 magazines |
| Bolt | standard 5.56 / M16-pattern bolt |
| Suppressor | Not a suppressor host (integral brake) |
| Optics | Flat-top Picatinny upper; M-LOK handguard for lights and lasers |
| FFL | Not required for the upper; state and local laws apply |
What Reviewers and Owners Say About These Parts
This upper is new, so it has few reviews of its own yet. Every major part on it is sold on its own, so here is what independent reviewers and Faxon customers have said about the barrel, carrier, handguard, gas block, and receiver.
SHOOTING ILLUSTRATED
First Look: Faxon ADJ Gas Block ›
Launch coverage of the adjustable gas block used on Faxon suppressor-ready uppers.
“Faxon’s new design stands out with a uniquely positioned gas-adjustment screw.”
PEW PEW TACTICAL
Review of Faxon’s earlier ION Ultralight, the line this ION Series continues.
“Faxon’s Ions put rounds where you want them, no problem-o.”
“They’re light, groups don’t walk, and did I mention they’re light?”
Alan Taggart, 16″ Pencil 5.56 barrel, FaxonFirearms.com
“Pair this BCG with an adjustable gas block and be amazed at the recoil mitigation.”
Justin, 3-Gun shooter, BCG, FaxonFirearms.com
“Best carbon fiber rail I have used.”
Justin Duquaine, 13″ carbon fiber handguard, FaxonFirearms.com
“adjusts smoothly, running lightweight bcg with suppressor”
Keith G., gas block, FaxonFirearms.com
“considering it is factory trued, makes a good investment.”
Tom, upper receiver, FaxonFirearms.com
“The tube fits perfectly and works like a charm!”
Art Sauer, gas tube, FaxonFirearms.com
Average ratings on FaxonFirearms.com, out of 5 stars: 16″ Pencil 5.56 barrel: 5.0; BCG: 5.0; handguard: 4.8; gas block: 5.0; upper receiver: 4.9.
Compare the ION Series 16″ 5.56 Uppers
| Upper | BCG + charging handle | Muzzle | Gas block | MSRP |
|---|---|---|---|---|
| Barreled | Not included | Integral brake | Adjustable | $809 |
| Complete (this upper) | Included | Integral brake | Adjustable | $1,180 |
ION Series 16″ 5.56 Complete Upper FAQs
What comes on this upper, and what doesn’t?
Included: Enhanced Forged AR-15 upper, 16″ Integral® Series Pencil 5.56 barrel, 13″ Streamline carbon fiber M-LOK handguard, patented adjustable .625" low-profile gas block, mid-length stainless gas tube, 5.56 Gunner Lightweight BCG, nitride, Faxon Edition BREEK® Sledgehammer charging handle. Not included: lower receiver, optic.
What’s the difference between a barreled upper and a complete upper?
A barreled upper has the receiver, barrel, gas system, handguard, and muzzle device installed but no bolt carrier group or charging handle. A complete upper includes both and is ready to pin to a lower. Suppressor-ready versions add a MuzzLok® Plan B compatible flash hider and Faxon’s patented adjustable gas block.
Will this upper fit my lower?
Yes, if it’s a mil-spec AR-15 lower. Mil-spec uppers and lowers share the same pin locations and dimensions. Billet receivers from different makers can fit tighter or looser; Faxon lowers include a tensioning screw to take out play. AR-10, AR-9, and dedicated-lower systems aren’t interchangeable with AR-15 uppers.
Do I need to check headspace?
Every Faxon barrel is headspace gauged with GO/NO-GO gauges when the extension goes on, and the BCG installed is the one this upper ships with. Checking headspace with GO/NO-GO gauges for the bolt you run is always good practice, and it’s a must any time you swap in a different bolt.
What bolt and magazines does a 5.56 upper use?
Bolt: standard 5.56 / M16-pattern bolt (installed). Magazines: Standard AR-15 / STANAG 5.56 magazines.
What ammunition does it shoot?
5.56 NATO and .223 Remington. The 1:8 twist stabilizes 55 through 77 gr.
Why does this upper pair a lightweight BCG with an adjustable gas block?
A lighter carrier needs less gas to cycle, and a suppressor adds back-pressure. Faxon’s rule is that any build with a lightweight carrier gets an adjustable gas block, so you can tune the gas down instead of beating up the carrier, extension, and buffer.
What makes a good AR-15 upper, and how does this one compare?
Start with the barrel: steel, rifling, finish, and inspection. This one is 4150 CMV, button rifled, QPQ nitrided, borescoped, air gauged, headspace gauged, and 100% MPI inspected. Then a forged 7075-T6 receiver, a gas system matched to the barrel length (mid-length here), a free-float M-LOK handguard, and, on a complete upper, a quality BCG. Faxon makes the barrel, receiver, gas block, and muzzle device, and assembles the upper in Ohio under a Lifetime Guarantee.
Nitride or chrome lining: which is better?
Chrome lining still has its place, mainly sustained automatic fire. For the vast majority of shooters, Faxon’s salt-bath QPQ nitride does what they need and more: it hardens the bore and exterior, resists corrosion, adds virtually nothing to the dimensions (a few ten-thousandths of an inch, about a tenth the width of a human hair), and needs little to no break-in.
Does the upper ship to an FFL?
No. The upper isn’t the serialized part of an AR-15, so it doesn’t require an FFL. Faxon lowers do. State and local laws on barrel length, threaded barrels, and muzzle devices still apply.
Where is it made, and what is the warranty?
Faxon makes the barrel, receiver, gas block, and MuzzLok® devices in Greater Cincinnati, Ohio, and assembles the upper there. It’s covered by the Faxon Lifetime Guarantee.
MuzzLok®, HARMONIX®, CORESYNC®, and Integral® are trademarks of Faxon Firearms. BREEK® is a trademark of its owner. Glock® and Colt® are trademarks of their owners; Faxon is not affiliated with them. “Plan B” is a trademark of Q, LLC; Faxon Firearms is not affiliated with, endorsed by, or sponsored by Q, LLC. Firearm, suppressor, and barrel-length laws vary by state and locality; know and follow the laws where you live.